OIL BASED SOAP FINISHING LINE
Available in Range of
100 KG/HOUR TO 2000 KG/HOUR
The Oil Based Soap Finishing Line consists of Soap Crutcher, Drum Flacker, Triple Roll Mill, Twin Worm Duplex Vacuum Plodder, Soap Cutter & Soap Packing Machine. The oil based soap bars are used for Bathing & Toiletry purposes.
Every Customer's requirement is unique and hence every offer of ours is tailored to suit our customer's requirement. That's the biggest advantage of working with us. We give you the machines that you need.
Oil Based Soap Finishing Line is like a Jigsaw Puzzle and Each of the machine in the line needs to be in complete sync with each other to get the maximum output. Using our Technical expertise, We design the Line in such a manner that it works flawlessly and also in future it can be easily modified to scale up the production.
The Soap Crutcher is a vertical mixer used in the semi-boiled batch saponification, for the neutralization of fatty acids with caustic soda and for the neutral fats saponification. The Soap Crutcher is also used to add additives such as caoline, silicate and to color the laundry soap in the drying plant. Another use of the Crutcher is the synthetic detergent soaps base production. The Crutcher can operate either at atmospheric pressure or pressurized. The Crutcher is provided with a vertical mixing worm placed inside a containing tube which assures a strong mixing of the material to be processed. The worm directs the fluent ascendent movement of the material to be processed inside the containing tube, and the fluent discendent movement outside the containing tube.
Soap Drum Flakers are mainly used to convert molten ingredients in to solid flakes. This is achieved by coating thin layer of molten ingredients on rotating drum which is cooled from inside by suitable mechanism by sprinkling water.
Solidified material is thus flaked by adjustable scraper. (If heated drum is required, heating arrangement also can be provided.)
Triple Roller Mill
Triple Roller Mill's main purpose is to refine the soap. Our Triple Roller Mills are way better than the tradional mills available in market and overcomes the key defects of design, maintenance, traditional gear transmissions and poor power distribution of independently driven rolls. We use the latest in rolls metallurgy and manufacturing technique and new very efficient cooling, easy gap setting and strong structural strength design.
Milling gives plasticity to soap due to the mechanical actions given to the extruded soap noodles. The different speeds of the rolls make the noodles slide with shear effect and convert it to thin flakes with elimination or reduction of granulometry of any not homogenized ingredient or any dry specks.
Duplex Vacuum Plodder
Duplex Vacuum Plodders are designed for homogenizing, refining, compressing and extruding the processed soap flakes in form of a continuous soap bar, through the die-plate which gives the required shape to the soap bar. The majority of our plodders are customized units which are available with different layout combinations, different L/D (length to diameter) ratios, use of various materials, several and customized screw (worm) designs, multiple options and of course are offered in different sizes as per your production requirement.
Soap Cutting Machine
Our Soap Cutting Machines have been designed to cut continuously extruded soap bars from 8 to 1000 mm. The cutting length can be changed easily and immediately on the touch panel while the unit is in operation. Our Soap Cutting Machine are driven by Servo Motors and hence are very accurate. Our Soap Cutting Machine can cut very long soap bars required for multi-cavity Soap stamping. We can also provide embossing rollers for Soap bar printing in the center of top or side. Using our Soap cutting machine you can also cut short and thin soap bars for hotel soap application.
Flow Wrap Machine
Our Soap Flow Wrapping Machine is suitable to wrap soap bars (stamped soap bars or just cut soap bars), using the wrapping material: BOPP (Bi-Oriented Polypropylene) from reel (max: 50 microns). Soap Feeder is an unit suitable to transfer soap bars coming from the cutter or press, in single line, into the flow-wrapper. Our Soap Flow Wrapping Machine is capable of Speed ranging from 100 to 350 packed soaps per minute.