TOILET SOAP FINISHING LINE
Available in Range of
100 KG/HOUR TO 2000 KG/HOUR
The Toilet Soap Finishing Line is a combination of machines required to transform the soap noodles and the related ingredients into formulated, stamped soap bars which can be used for Bathing & Toiletry purposes.
Every Customer's requirement is unique and hence every offer of ours is tailored to suit our customer's requirement. That's the biggest advantage of working with us. We give you the machines that you need.
Toilet Soap Finishing Line is like a Jigsaw Puzzle and Each of the machine in the line needs to be in complete sync with each other to get the maximum output. Using our Technical expertise, We design the Line in such a manner that it works flawlessly and also in future it can be easily modified to scale up the production.
Our Sigma Mixer is a U Shaped kneading machine with two horizontally arranged Z blades, which are deeply geared into one another and strip themselves reciprocally. The Z blades run to a ratio 1:2 in opposite direction. Because of their differential speed, the blade sides approach and withdraw alternately. This causes high pressure tensile and shearing rates and therefore heavy friction in the kneading medium, which creates excellent dispersing and homogeneity. The shape of the blades enables a steady flow of material from the side walls of the trough to the middle of the kneading trough.
Refining is the core step of soap finishing, it is a combination of intimate homogenization and filtering of the soap. Soap refining is a mechanical cold process which transforms mixed soap noodles (soap pellets) into formulated soap noodles. The final product is homogeneous and compact. The Refining Plodder is designed to transform soap of different size and shape into pellets and also to break aged soap noodles for an optimal feeding of refining-plodding stages.
Triple Roller Mill
Triple Roller Mill's main purpose is to refine the soap. Our Triple Roller Mills are way better than the tradional mills available in market and overcomes the key defects of design, maintenance, traditional gear transmissions and poor power distribution of independently driven rolls. We use the latest in rolls metallurgy and manufacturing technique and new very efficient cooling, easy gap setting and strong structural strength design.
Milling gives plasticity to soap due to the mechanical actions given to the extruded soap noodles. The different speeds of the rolls make the noodles slide with shear effect and convert it to thin flakes with elimination or reduction of granulometry of any not homogenized ingredient or any dry specks.
Duplex Vacuum Plodder
Duplex Vacuum Plodders are designed for homogenizing, refining, compressing and extruding the processed soap flakes in form of a continuous soap bar, through the die-plate which gives the required shape to the soap bar. The majority of our plodders are customized units which are available with different layout combinations, different L/D (length to diameter) ratios, use of various materials, several and customized screw (worm) designs, multiple options and of course are offered in different sizes as per your production requirement.
Soap Cutting Machine
Our Soap Cutting Machines have been designed to cut continuously extruded soap bars from 8 to 1000 mm. The cutting length can be changed easily and immediately on the touch panel while the unit is in operation. Our Soap Cutting Machine are driven by Servo Motors and hence are very accurate. Our Soap Cutting Machine can cut very long soap bars required for multi-cavity Soap stamping. We can also provide embossing rollers for Soap bar printing in the center of top or side. Using our Soap cutting machine you can also cut short and thin soap bars for hotel soap application.
Our Soap Stamping Machine is a fully automatic soap press designed to stamp toilet soap bars, banded soap bars and specialty shaped soap bars. It is pneumatically operated and is an ideal solution for soap manufacturers across the globe. We can provide the Stamping Machine in various different models depending upon the cavity requirement to match the production speed.
Flow Wrap Machine
Our Soap Flow Wrapping Machine is suitable to wrap soap bars (stamped soap bars or just cut soap bars), using the wrapping material: BOPP (Bi-Oriented Polypropylene) from reel (max: 50 microns). Soap Feeder is an unit suitable to transfer soap bars coming from the cutter or press, in single line, into the flow-wrapper. Our Soap Flow Wrapping Machine is capable of Speed ranging from 100 to 350 packed soaps per minute.
Soap Bundling Machine
Our Soap Bundling Machine has been designed specifically keeping in mind the basic features suitable for the soap industry and with all the necessary flexibility to be able to form any of the so many different combinations required in the various world markets. It’s a modular machine with various kits to be added and combined. This soap bundling machine can be fed with cartoned soap bars, wrapped soap bars or naked soap bars (and any compatible product).